Basic Info.
Selected Voltage
380V/50HZ
Application Fields
Food Processing
Application Machine
Machining Center
Transport Package
Wooden Case
Specification
2800*1500*1700mm
Product Description
Water Cooled Screw Glycol Chiller System With Heat Recovery For Milk Cooling
Cool about 3.5 tons of milk per hour (inhomogeneity) from 37 degrees to 3 degrees.Milk cooled from 37 degrees to 25 degrees by 20 degrees well water for pre-cooling, then cooled down to 3 degrees by chilled water from chiller,
1. pre cooling capacity calculation
C (4.2) * M (3500) * T (37-25)/t (3600) * S (1.3) =P 1(63.7KW)
The well water flow needed: 63.7 x 0.86 / (37-25) * 1.3 = 5.9m3/h.
There must be no less than 5.9m3/h, less than 20 degrees well water to do pre-cooling to ensure the first step to pre-cool milk.
2, second cooling capacity calculation:
C (4.2) * M (3500) * T (25-3), t (3600) * S (1.3) =P 2(117KW)
3. The cooling capacity of the 2nd milk cooling system is 117kw/h, using AYD-70WS water-cooled milk chiller unit, under the evaporatiing temperature is -5 degrees, the propylene glycol temperature is 0 degrees and the condensing temperature is +38degrees, the cooling capacity is 140kw/h.
4, the milk chiller unit designed for 2 independent systems;
5, pre-cooling hot water for the cows to drink and heat recovery of spplying water, known pre cooling recovery of hot water is 5.9m3/h, pre cooling heat recovery:
4.2 x 3500 x (37-25 / 3600=49KW
49 x 0.86 / 5.9=7 +20 DEG =27 degrees
According to this calculation, the pre cooling heat recovery is 49KW, the recovery of hot water is about 5.9m3/h, the water temperature is about 27 degrees celsius.
6, the pre cooling water as a supplementary water (about 27 degrees Celsius), and then through the heat recovery unit
Hot water can be recovered about 45 degrees Celsius for boiler and cleaning use.
According to unit waste heat recovery 30% calculation, 117 * 0.3=35KW.
35 x 0.86 / (45-27) =1.67m3/h/H, there will be about 1.67m3/h and 45 degrees hot water for boiler cleaning and use.
Item | Milk Chiller |
Cooing Capacity | Model | AYD-140WS |
Cooling Capacity(kw/h) | 140 |
Power Input | kw | 54 |
Outlet Temp | degree | 0-2 |
Power Supply | | 380V-3N-50HZ |
Refrigerant | | R22 |
Dimension(L*W*H) | mm | 2700*1400*1500 |
Compressor | Type | semi-hermetic screw |
Power(kw) | 54 |
Condenser | Type | Shell and Tubes |
Pipe Size(DN) | 80 |
Flow(m3/h) | 40 |
Evaporator | Type | Shell and Tubes |
Pipe Size(DN) | 80 |
Flow(m3/h) | 33 |
Protector Device | 1.Phase protector |
2.Overload protector |
3.High/low voltage protector |
4.Coil overheat protector |
5.Anti-freeze protector |
Main Features
1. Glyocl chiller for milk cooling adopt the Hanbell brand semi-hermetic screw compressor, and operate credibility, high efficiency, easy to maintain, exact volume control, a wide range of application. The system adopts the latest asymmetric rotor profile. Build-in pressure drop lubricant to system with low vibrations, sound emissionshigh sealing performance.
2.Glycol chiller for milk cooling 's human machine interface configures a full touch screen, which enables automatic control and accurate monitoring. The advantages of unit: water-proof,dust-proof, corrosion resistant, long life. Step or stepless capacity control, the unit ensure that it bring into the most energy-saving effective in any load conditions.
3.Glycol chiller for milk cooling due to use heat copper tube and high efficiency compressor with high effective thermal expansion current-saving device, the unit will operate in stability, longer and effectively.
4.Glycol chiller for milk cooling adopts a reliable safety protection device: to prevent compressor starting frequently, over-current protection, overheat of motor protection, prevent freezing, sight glass in liquid, oil heating protection, phase protection, HV/LV protection, discharge high-temperature protection, safety value, soluble clock, water shut-off protection, and so on.
1.How does a chiller system work?
Chiller has two circulation,one is process water circulation,the other is refrigerant gas circulation.Heat picked up from the process.Heat transfers to refrigerant circulation.Heat is remove to air or water.
2.How to calculate cooling capacity for chillers
Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-t2)/0.86
Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)
3.Types of chiller system?
Air Cooled Chiller and Water Cooled Chiller.Water cooled chiller needs a separated cooling tower and has a higher efficiency,but less easier than air cooled. 4. What type of the chiller should I use ?
It depend on the local environment temperature and water source. If lack of water and low ambient temp , we advise you use the air cooled chiller, if not , air cooled chiller is ok. But for installation,air cooled is more convenient than water cooled.
5. How to select the model of the chiller ?
It is better to tell us some parameter, such as : Cooling Capacity, Outlet Temperature, Power Supply,Environment Temperature, Application Field, Anti-rust Or Anti-corrosion, and so on.Meanwhile,we could do customized chiller according to your end user consumption. 6.Cooling capacity unit conversion?
1 kcal/h = 1.163W,1 W = 0.8598 kcal/h;
1 Btu/h = 0.2931W,1 W = 3.412 Btu/h;
1 USRT = 3.517 kW,1 kW = 0.28434 USRT;
1 kcal/h = 3.968 Btu/h,1 Btu/h = 0.252 kcal/h;
1 USRT = 3024 kcal/h,10000 kcal/h = 3.3069 USRT;
7.The chiller can heat?
Yes,by the electrical heating wire.Please kindly inform us the hot water temp or heating capacity.
8. What is production period ?
Generally speaking, it is 15-30 days,some standard model there are some stocks, but it all depend on the model ,quantity.
9.What is your company after-sales service ?
Our warranty period is one year. If there is any problem in this year, we will send you the new parts (not including freight )for replacement. Meanwhile, welcome to consulting the technical knowledge.
10.Chiller maintenance?
Step 1: Keep Tubes Clean
Step 2: Ensure a Leak-free Unit
Step 3: Sustain Proper Water Treatment(prevent scale, corrosion)
Step 4: Analyze Oil and Refrigerant
Why Choose Us?
1.Reply your inquiry within 12 working hrs.
2.Strong R&D team,more than 15 years of manufacturing chiller experience. OEM&ODM is welcomed.
3.Direct factory,offer customer competitive price with high quality chiller.
4.Strict quality control system,professional QC team.
Contact Us
Address:
No. 6-2 West of Egongling Industrial District, Pingdi Street, Longgang District, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Shen Zhen Anyda Refrigeration Equipment Co., Ltd. is a high-tech private enterprise which was established in 2013 and is specialized in the research, production and trading of industrial refrigeration technology and facilities.
We have gradually produced Industrial Chiller, Water Chiller, Air Cooler, Oil Chiller, Low Temperature Chillers, Hot Water Chiller, Flooded Type Water Chiller, Explosion-Proof Chiller, Heat Pumps and Mold Temperature Controller which are widely applied to plastic & rubber machinery, daily-use chemical, textile, general machinery, laser machinery, LCD and PCB industry, electroplating, equipment of laboratory, food, pharmacy, etc.
Now we own more than one hundred staff and about twenty of them are engineers with high grade titles. We gained the certification of ISO9001: 2008 and CE international quality management systems.
We have exported to Russia, Uzbekistan, Kazakhstan, Saudi Arabia, Africa, Indonesia, Malaysia, Romania, Bulgaria, Australia, Palestine, Sri Lanka, Mexico, Amercia, Lebanon, Lithuania and so on, which covered about USD2millions.
We are looking forward to your suggestion, and are confident of becoming your choice!